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       The Unofficial Mamod and Other Steam Forum Forum Index -> Restorations
Atticman

Mamod SE3 waterlevel plug version

With apologies to Ace and DavidCurtis who missed out on this.

Originally this had a waterlevel plug but at some point its been vandalised.  

It was I think made in 1978 or so, one of the last before becoming the SP5, with a lot of changes


From the front the box kept the same sticker for many years
See this



BUT on the rear sticker



The only things needed is a clean up, POSSIBLY new red paint, new steam pipe from the regulator to the branch.
And of course the front endcap needs a good sort out  





For the firebox i will try my new trick- stove

Apart from the endcap the decal remains here



Note the hole where the solid fuel burner slots in- 2 holes cut in the firebox at the top to accommodate this



Overall views


Stilldrillin

Tom,

I can`t believe the state that is in!!!!!      

"Am fillin up ere"...  
Atticman

Worst thing about it David is its only had 30 years to get like that        
johnreid

I never had any problems with the plug type, I have owned a few with sightglasses that were difficult to keep from leaking, but the proper rivets and gaskets made a big difference on them, one I used to own leaked around the pop rivet almost like the rivet was loose, replaced the rivet and problem solved.
Were the bushes poorly soldered on the plug ones that leaked? I am only asking as I want to learn.
Ross

Yikes!

thats lived a life of abuse!
Minor1PJG

It's missing a boiler band, but it will make a fun resto  
Bugsy

Imagine what it will look like in a week or two!
igy569

Poor thing... Its amazing what some people do to these things....
Les

Let's hope it looks worse than what it really is, good luck with it. Thumbs up!
Sandman

I've got faith in you Tom.

It will come up fine.  
27ace27

wow, would have been a heck of a job for me, but I'm sure you'll do fine!  
xlchainsaw

i think i would be sending it to david so he can use the frames and pistons ect for a six cylinder!! unless you have a source of new endcaps.   if you do please post as there are quite few members after new se3 endcaps.
madeinenglang

I think that I know some one can make them where  I used to work

just need an end cap and see if they will do it if possible how many end caps are people wanting and I will ask
Wallace

Tom that will be a great project. Looking forward to seeing the results.  

For those asking about making endcaps, there are 2 threads

http://modelsteam.myfreeforum.org/about15818.html

http://modelsteam.myfreeforum.org/about15817.html
tmuir

Yrh gods, thats in worse condition than my se3 was when I received it.  

I'm guessing you will be learning the art of brass bashing to make a new end cap.  
Atticman

Some progress on this one

Actually I have been really lucky here.
After heating a load of solder came out, the disc fell off and look whats underneath (surround is an old damp sock   )




Scraped off excess solder



The offending brass sheet    



Solder  




Now half is looking better cleaned with wet and dry 1000 grade





Finally



Looks like the rivets or at least the upper one needs drilling out.

Luckily the engine is complete bar the water guage bits-
I think this is interchangable with the SP range ones, so they are easy to source  

http://www.forest-classics.co.uk/sghtglskit.htm
johnreid

So, someone decided to go through all the trouble to solder on that brass [late just because they didnt know how to pop rivet!

Sheesh what an idiot
Roly Williams

Well I'll be ...  
Sandman

Well, strap me to an anthill and smother me in honey.

Who'd have believed that.      
Ross

  4.99 for a pop riveter and some rivets

thats mad!
Les

I am glad it turned out to be a relatively easy fix.  
Minor1PJG

That's great news.  A new sight glass and shiny rivets will look very nice there.  So a very late SE3.  This is coming along now  
27ace27

you lucky dog you!   was there de-zincification on the boiler, or was that the cover sheet?
tmuir

Now thats lucky.
I was sure you were going to need a new endcap.
Got to say though I'm not a fan of those site glasses though.
Burnmafingers

Nice to see that it came good in the end.
erikl

That's great! I thought this engine was a bit too far gone to restore, but this makes it a whole different story! With a proper drill bit you can easily get that last piece of rivet out.
toxx

... gee, I like how yer bringing this old beauty back to life. Darn good job, hut ab!
Roly Williams

Hey Tom - good to see you're still around. I've missed your sense of humour lately
johnreid

I sure have missed Toxx too, so very glad to see you back.
toxx

... hey! I missed you guys, too. It's been some time.

Ah, life.
Sandman

Hi Tom.

Great to see you back mate.

In fact, it's just made my day.    
Stilldrillin

Hey Tom!!!!!

Was wondering about you.......

It`s great to see you are still around!  
toxx

... thanks, mates!  This means a lot to me.
Mamodman123

No body told me a forum legend had returned  
Atticman

Have made a bit more progress here. Desoldered the steam pipe
This doesnt need desoldering on SE3s usually, but this needs replacing.
For some reason theres been a larger bore pipe soldered in over the original ends  

The boiler carbon is the worst Ive seen for a while



Scraped the loose crud off with some wood



Steam pipe



Other end



Then I set to cleaning.

With Cellulose thinners and then white spirit quite a bit came off



But a wire wool 0000 soaked in white spirit got the crud off well.



Next step really is to reset in a new piece of 1/8th pipe.
Wallace

Coming along nicely  
Les

  That one had been well run over the years, no wonder it is not in the best of conditions.  
Atticman

Have made  bit of progress here. Unsoldered the steampipe, as per thread elsewhere.

Ive cleaned a fair bit of oily stuff off.

The base is really a bit of a mess, quite a lot of paint loss, though the worst is in the firebox,  So I will strip off the paint, Not what I was hoping or




The green is probably OK, and I will most likely order some eyelets/ tubular rivets for a forum member


27ace27

good to see some more progress on this one!
Atticman

Thanks, my restos are usually slow, but get there in the end      
mogogear

Wow Tom-

I missed the beginning of this -- you have overcome some obstacles for sure...Glad to see you have not shelved it !!
Les

It is making good progress, Mamodparts sell the hollow rivets.

http://www.mamodparts.com/spares-Miscellaneous.asp?part_id=100263
Atticman

Thanks Les, Ive emailed him- mainly wondering how to fix them back on  

Theres a few tools to do it on ebay, but their rech is about OK for shoes and clothing  
Roly Williams

Atticman wrote:
Thanks Les, Ive emailed him- mainly wondering how to fix them back on  

Theres a few tools to do it on ebay, but their rech is about OK for shoes and clothing  

You have a good point there. There are eyelet tools that come in two parts, one you hold in a vice, the other in your hand and hit with a hammer. Unfortunately, you don't see them very often.
Atticman

Roly Williams wrote:
Atticman wrote:
Thanks Les, Ive emailed him- mainly wondering how to fix them back on  

Theres a few tools to do it on ebay, but their rech is about OK for shoes and clothing  

You have a good point there. There are eyelet tools that come in two parts, one you hold in a vice, the other in your hand and hit with a hammer. Unfortunately, you don't see them very often.


I think I may by a clothes one and dismantle it  
Oddly two or 3 of the rivts have rough spikes coming up from the eyelets- you may just spot them in this pc

steamcollector

Hi

I did email Atticman yesterday about fitting these but I don't have an easy answer.  

So I will work on this in the coming week and try to make something that will do the job. There are 2 possibilities.

1. A 2 part snap device  as Roly suggests - I have already done some work on that but haven't got it quite right.

2. A novel solution. Fit a nail through the eyelet and use a pop rivet gun to do the compressing. No idea if it will work but if it does that would be an easy solution.

Open to other suggestions as well.

But in the meantime leave me with it and I will try to come up with a sensible answer.

John Reid made a very good job of eylet fitting on one of his models. Can't find the thread at the moment.

Regards

Will
info@mamodparts.com
johnreid

I use a Phillips head screwdriver, I strike the back side with the screwdriver causing a four way split then use a blunt tool and strike it again to firm it up. This works to make an exact copy of how the eyelets look on a Jensen Firebox. However the two piece tool is how a Factory or Model Shop would do it, but tools are not an expense item for them, they already have them.
Atticman

Im sure this can be overcome- its one of the few really difficult bits currenltly on mamods to put right. I dont really like replacing them with bolts or pop rivets.

By the way- credit to Mamodparts- there cant be many suppliers who reply to emails at 11 pm- what great service  
Roly Williams

steamcollector wrote:
...
2. A novel solution. Fit a nail through the eyelet and use a pop rivet gun to do the compressing. No idea if it will work but if it does that would be an easy solution.
...

I'll be interested to know if this works. I suspect it will just flatten the eyelet, which will look wrong and may weaken it as well. It will be a great help if it does work

The proper tools have special shaped anvils that form the proper shape on the top and preserve the shape on the bottom.
steamcollector

Interesting that Roly,

So if I could machine a 'specially shaped' insert/fitting for the pop rivet gun which would preserve the shape of the top part I might stand a better chance.

Oh I know. Some sort of shaped washer to fit between the end of the rivet gun and and the hollow rivet.

Let me have a go this week and I'll report back here.

It would be nice to come up with something that doesn't cost anything (or very little anyway)

Will
Stilldrillin

Nice thinking Will!  
Les

Atticman wrote:
Thanks Les, Ive emailed him- mainly wondering how to fix them back on  

Theres a few tools to do it on ebay, but their rech is about OK for shoes and clothing  


He does say "Fitting them is a little more tricky but worth the effort".
       The Unofficial Mamod and Other Steam Forum Forum Index -> Restorations
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